Hunan Jiawei New Energy Technology Co., Ltd.
Helding Head

1. 产品名称:弥散铜合金电焊头

Product Name:Alumina Dispersed Copper Alloy Welding Head

 

2. 产品描述:本产品适用于电池生产中点焊镍带、渗镍钢片、镀层钢带等。可避免粘电极现象发生,具有焊接部位不发黄、焊点美观、避免虚焊现象产生、杜绝焊接火花的现象产生、优越的导电性以及导热性能、良好的高温性能、符合SGS环保标准要求等优点。

Product descriptionThis product is suitable for spot welding nickel strips, nickel-impregnated steel sheets and plated steel strips in battery production. It can avoid the phenomenon of sticky electrodes, has the advantages of no yellowing of the weld area, beautiful weld joints, avoiding the phenomenon of false welding, eliminating the phenomenon of welding sparks, superior electrical and thermal conductivity, good high temperature performance, and meets the requirements of SGS environmental standards.

 

3. 产品特点 Product features

软化温度高达930℃,铜合金中比较高

The softening temperature is up to 930°C, which is relatively high in copper alloys.

导电率高达85%IACS,散热性能介于钨铜(220 W/m.k) 以及纯铜(390 W/m-k)之间。

Electrical conductivity up to 85% IACS, thermal performance between tungsten copper (220 W/m.k) and pure copper (390 W/m-k).

硬度超过HRB84,强度高,疲劳性能和耐磨性能好

Hardness in excess of HRB84, high strength, good fatigue and wear resistance.

 

4. 产品优点 Product benefits

抗软化、耐烧蚀,使用寿命长。

Resistant to softening, ablation and long service life.

点焊次数高,电极寿命是普通铬锆铜的5倍以上。

High number of spot welds, electrode life more than 5 times that of ordinary chrome zirconium copper.

减少了停工修磨电极的时间,提高了自动焊接生产线的效率。

Reduced downtime for electrode resharpening and increased efficiency of automatic welding lines.

焊接镀层铜铝时不粘结电极,为镀锌钢板的焊接提供了终端的解决方案。

Welding of coated copper and aluminium without bonding the electrode provides a terminal solution for the welding of galvanised steel.

是焊接镀锌钢板、镀镍板、镍带、铝合金、不锈钢、黄铜等不可或缺的电极材料。

Indispensable electrode material for welding galvanised steel, nickel-plated sheet, nickel strip, aluminium alloy, stainless steel, brass, etc.

 

5. 性能表 Performance table


抗拉强度MPa

Tensile strength MPa

硬度HRB

Hardness HRB

直线度mm/m

Straightness mm/m

电导率ICAS%

Conductivity ICAS %

指标

≥450

≥75

≤0.4

≥75

 

弥散强化铜的性能来源于加入的氧化铝。氧化铝颗粒的尺寸仅为3~12纳米,颗粒间距约为50~100纳米,其热稳定性*好,甚至在接近铜熔点的温度下仍然能保持去原来的粒度和颗粒间距;弥散相的加入量只占基体*小的体积分数,几乎不影响基体铜铝固有的物理化学性质;因此,其软化温度高达930℃,同时导电和导热以及硬度和强度都能保持得很好。

The performance of dispersion-reinforced copper is derived from the addition of alumina. The size of the alumina particles is only 3 to 12 nanometres and the particle spacing is about 50 to 100 nanometres, which is thermally stable*, even at temperatures close to the melting point of copper. as well as hardness and strength are well maintained.

 

6. 产品规格 Product specification

直径3mm、6mm、8mm、10mm、12mm、16mm等。

Diameter 3 mm, 6 mm, 8 mm, 10 mm, 12 mm, 16 mm, etc.